Description
xRail-Free Solar Panel Mounting Pads for Trapezoidal and Corrugated Roofs
An economical rail-free mounting system for solar panels on trapezoidal metal and corrugated roofing. Each set of four AL6005-T5 aluminium pads supports one solar panel directly without the need for a full-length rail. EPDM rubber pads provide a weatherproof seal at each fixing point. End and middle clamps included with every order.
Key Features
- Rail-free design: no long aluminium rails required
- Set of 4 pads supports one solar panel
- AL6005-T5 high-grade anodised aluminium pads
- EPDM rubber base on each pad for weatherproof contact
- Simple, fast, and cost-effective installation
- End and middle clamps with Allen bolts included based on quantity ordered
- Compatible with any panel size
Product Overview
The rail-less corrugated pad system eliminates the need for full-length mounting rails on trapezoidal and corrugated metal roofing. Instead, four short aluminium pads attach directly to the roof at the crest of the corrugation profile, each sealed with an EPDM rubber base to prevent water ingress. The solar panel is then clamped directly to the pads using the included end and middle clamps.
The number of clamps and Allen bolts supplied is scaled automatically to the quantity of pad sets ordered, so no separate accessory purchase is required. The system is suitable for panels of any size and is particularly suited to agricultural and industrial buildings with corrugated or trapezoidal steel sheet roofing.
Technical Specifications
| Parameter | Value |
| Material | AL6005-T5 anodised aluminium |
| Pad Base Seal | EPDM rubber (waterproof) |
| Pads per panel | 4 |
| Screws per pad | 2 |
| Rail Required | No |
| Compatible Roof Types | Trapezoidal metal, corrugated metal |
| Modules per order | 1 to 15 (select above) |
What Is Included (per panel set)
- 4x AL6005-T5 aluminium mounting pads with EPDM rubber base
- 8x fixing screws (2 per pad)
- End clamps and middle clamps (quantity scaled to order size)
- Allen bolts
Applications
- Solar PV on trapezoidal and corrugated metal roofing on agricultural and industrial buildings
- Installations where full-length rails are impractical or undesirable
- Cost-effective single-panel or multi-panel arrays on metal sheet roofs
Installation and Safety Notes
Must be installed by a qualified solar installer. Each pad must be fixed into the crest of the corrugation to a structural purlin below. Confirm purlin spacing aligns with the panel and pad layout before ordering. Wind uplift forces must be assessed for the site and compared with the fixing capacity of the chosen screw type.
Return Policy
xWe offer a 14-day, no-quibble returns or replacement policy because we want you to be totally satisfied with your purchase.
If you are unhappy in any way with your purchase, you can return it for a refund or a replacement, as long as you return it in the same condition as it arrived (original/undamaged packaging and product) and within 30 days of receiving it. We will pay for your return postage on a faulty item as long as you send it using Royal Mail 2nd class recorded delivery (for EU or International Shipments, you have to use our UPS account, we will provide you with a return label)
Please keep in mind the following:
- Items returned within 14 days but not in their original and undamaged packaging will also incur a -15% charge per package.
- If you return an item that doesn't adhere to our returns procedure or doesn't include a returns form, you may be liable for a £10 administration fee
- Individual items from a bundle can't be returned, refunded or exchanged. If you want a refund/credit/exchange for a bundle, all items must be returned to us.
Before you return your item, please make sure that:
- You follow our returns process (outlined below)
- The goods and packaging are undamaged
IMPORTANT: We need to be able to identify an item with your order. We can only do this if you follow our returns process. Please do not send us items back that do not follow this process as they cannot be identified properly and will not be replaced or refunded.
What delivery method do I need to use when returning an item?
You must send the goods back to us via Royal Mail 2nd class recorded delivery. Refunds on faulty items returned are reimbursed within 5 working days.
Can I return just one item from multiple purchases?
Yes. Once you start the returns process you will go to a page that will allow you to choose which items you want to be replaced or refunded.
Returning faulty goods
If your item is faulty, you need to follow the returns policy, where you will be able to state that it’s faulty. The product will then arrive at our warehouse for testing.
If your purchase is not within 14 days
You can still exchange your item for a different product or for credit to use on the Voltacon Solar or Ledison-led-lights.co.uk websites (-15% from the credit amount).
Returns outside of the 14-day period do not qualify for the free returns policy.
Returning an item within the warranty
If you have a warranty and want to return a faulty item, you just need to follow our standard returns process. When we receive your item, we will then check that it’s within warranty and for any faults before arranging a replacement.